Industry News

This article provides a comprehensive guide on the cleaning and maintenance of Y-type strainers, which are essential components in industries like chemical, petroleum, pharmaceutical, and food processing. It outlines the necessary preparatory steps, disassembly process, and the cleaning procedures for both the strainer screen and interior. Emphasis is placed on inspecting and replacing damaged parts, such as seals and gaskets, to ensure long-term performance. The article also covers the reassembly of the strainer, checking pipeline connections, and restoring system operation. A final inspection ensures the strainer's efficient performance in protecting downstream equipment by filtering impurities from pipeline fluids. Regular maintenance, following standard procedures and safety precautions, extends the lifespan of Y-type strainers and enhances the stability of the fluid system.

Wedge gate valves are vital components in pipeline systems, using a wedge-shaped gate to achieve sealing. These valves come in three main structural types: flexible wedge, solid wedge, and double-disc wedge, each offering unique advantages based on operating conditions. The flexible wedge is ideal for environments with temperature fluctuations, as it compensates for thermal expansion. Solid wedge valves are simpler but prone to jamming in high-temperature conditions. The double-disc wedge design provides better sealing and durability, especially in high-temperature and high-pressure environments. Selecting the right wedge gate valve depends on factors such as temperature, pressure, and media type to optimize performance and longevity.

Diaphragm pumps, commonly used in industries like chemical, petroleum, and pharmaceuticals, are prone to diaphragm damage over time, which affects their performance and lifespan. Key causes of diaphragm damage include solid particles in the medium, improper installation, material selection issues, excessive working pressure, and mechanical failures. Preventive measures to mitigate these issues include installing filters to remove solid particles, adhering to proper installation and maintenance procedures, selecting suitable diaphragm materials, optimizing working conditions, and ensuring stable feed and temperature. Regular inspections and maintenance of both mechanical components and hydraulic systems are also crucial to extend the diaphragm pump's lifespan and ensure reliable operation.

Safety valves are critical components in industrial facilities, ensuring the safe operation of pressure vessels, boilers, and other equipment by releasing excess pressure to prevent accidents. Proper installation is essential for their functionality and long-term performance. Key installation aspects include selecting the correct location, ensuring proper discharge outlet layout, and maintaining appropriate piping design. Special attention is required for handling specific media, such as toxic or flammable substances, and ensuring valves remain free of obstructions. Additionally, safety valves should be installed at the highest points of vessels, with preventive measures against misoperation and regular inspections to maintain reliability. Following installation standards and regularly maintaining safety valves ensures their effectiveness, safeguarding personnel and equipment from overpressure-related risks.

Ball valves are essential components in industrial pipelines, widely used for flow control, media direction distribution, and shutoff applications. This article explores two common types of ball valves: O-type and V-type. The O-type ball valve, known for its simple structure, excellent sealing performance, and low fluid resistance, is ideal for applications requiring quick shutoff and high sealing integrity. In contrast, the V-type ball valve features a V-shaped notch that enhances its ability to handle fluids containing solid particles or fibers, offering precise flow regulation and superior shearing ability. Both valve types have distinct advantages and are suited to different operational conditions, with the O-type excelling in clean fluid applications and the V-type being optimal for handling impure or fibrous fluids. The article concludes with a comparison to help determine the appropriate choice based on fluid characteristics and operational needs.

Valves are vital components in industrial systems, but prolonged exposure to harsh working conditions can lead to issues such as leakage and operational stiffness, affecting stability and safety. This article identifies common causes of valve problems, including body and bonnet leakage, sealing ring issues, and valve stem stiffness. It discusses various repair methods, such as adhesive repair, diverting welding, and sealing ring maintenance, to address these issues. Furthermore, it emphasizes the importance of precise machining, lubrication, and regular inspection for preventing valve stem stiffness and packing leakage. By following effective maintenance strategies, valves can operate reliably and efficiently, ensuring prolonged service life and improved system performance.

Fireproof and anti-static ball valves are vital for ensuring safety in fluid control systems handling hazardous media, such as flammable gases and explosive substances. These specialized valves incorporate key design features, including fire-resistant materials, metal-to-metal seals, and conductive structures, to prevent leakage, mitigate fire hazards, and eliminate static electricity buildup. Fireproof ball valves maintain sealing integrity during fires, while anti-static ball valves prevent sparks caused by electrostatic discharge. In contrast to common ball valves, which lack these advanced safety mechanisms, fireproof and anti-static valves provide critical protection in high-risk environments. This article explores their design, applications, and the importance of selecting the right valve to safeguard operations in hazardous conditions.

The triple-eccentric butterfly valve is a major innovation in fluid control, designed to address the limitations of traditional butterfly valves under high temperature, high pressure, and zero-leakage conditions. Unlike earlier models, such as the centerline and single-eccentric valves, the triple-eccentric valve uses a third eccentric axis to achieve a twisting motion between the seat and disc, improving sealing performance. This design enhances its ability to operate in extreme environments, offering zero leakage and resistance to high pressures (up to 26 MPa) and temperatures (up to 700°C). Key features include a double safety structure, extended service life, and reduced maintenance costs. Ideal for industries like oil, chemical, and power, the triple-eccentric butterfly valve ensures reliable performance in challenging applications.

This article provides a detailed comparison between plug valves and ball valves, two commonly used quarter-turn valves in fluid control systems. It covers their structure, functions, advantages, and limitations. Ball valves, known for their simple design and low pressure drop, are ideal for automated control and high-flow applications. Plug valves, on the other hand, offer larger sealing surfaces and are better suited for handling abrasive or corrosive media. The article explores the differences in structural design, fluid control performance, and maintenance considerations, helping readers understand which valve type is best suited for specific applications, including industries such as petrochemical, oil, and gas.

This article explores the critical role of valves in the chemical industry, emphasizing their function in regulating flow, pressure, and temperature under challenging operating conditions. With chemical processes involving highly corrosive, high-temperature, and high-pressure media, valves must be designed for exceptional sealing, corrosion resistance, and operational reliability. The material selection for valves is particularly crucial, including stainless steel, titanium, and nickel-based alloys, with specialized linings for highly aggressive substances. Additionally, the article examines the importance of sealing materials and temperature and pressure resistance, ensuring valve durability in extreme environments.

This article compares two primary types of safety valves, spring-loaded and lever-operated, used in pressure vessels and piping systems. Safety valves are essential for preventing hazardous conditions caused by excessive pressure. The spring-loaded safety valve operates by using the elastic force of a spring to open the valve when pressure exceeds a preset value, offering compact design and flexibility for installations in tight spaces. However, it is sensitive to high temperatures and may experience fatigue over time. In contrast, lever-operated safety valves use a lever and weight mechanism to balance the pressure and open the valve, making them ideal for high-temperature and high-pressure environments. They offer long-term stability but require more space and can be sensitive to vibrations.

The Tilting Disk Check Valve is a highly effective solution for preventing fluid backflow in modern pipeline systems. Its unique design, featuring a butterfly-shaped tilting valve disk, ensures rapid closing, efficient sealing, and effective suppression of impacts and water hammer. This valve's working principle leverages fluid flow rate and gravity to automatically close the valve when backflow occurs, providing quick and reliable sealing. Key advantages include low noise, high sealing performance, energy efficiency, and a long service life due to the frictionless interaction between the valve disk and seat. The Tilting Disk Check Valve is particularly suitable for horizontal and vertical pipeline systems in industries such as oil and gas, water treatment, and chemical processing. Its structural optimization and performance make it a crucial component in maintaining system stability and preventing reverse flow.